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Study Structure Formation of Microcrystalline Aluminum-Silicon Alloys Subjected to Compaction

Received: 16 July 2018     Accepted: 7 August 2018     Published: 12 October 2018
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Abstract

Microcrystalline structure of aluminum-silicon alloys is obtained by applaying high cooling rates (more than 10 sup>4K.s-1), which results in a highly non-equilibrum state in the form of suppersaturate solid solution. A product is obtained in the form of ribbons less than 100 μm thick. These fine ribbons are usually subjected to consolidationby cold isostatic compaction followed by hot extrusion at relatively high temperatures (above 400°C), in which phase transformations (decomposition of the supersatursted solid solution) and coarsening of the structure occur and this results in deterioration of the properties. The purpose of recent work is to study the structure formation at lower temperatures. These data will allow the development of technologies that save the finegrained two phase structureas much as possible after applied heat treatment action. The microstructures of the alloys are examined with a Reichert MeF2 optical microscope and the average area of the silicon particles (S, μm2) is determined as a measure of the structure dispersion. Particular stages in structural change are determined, both by X-ray analysis of crystal lattice parameters of the alluminium solid solution, and by the Perkin-Elmer DSC-2 Differential Scanning Calorimeter, with transient heating. X-ray tests are performed with a powder diffractometer DRON-3 (CuKαfiltered emission, scintillation registrtion, continuous recording on a chart band).The lattice parameter variation are used to examine the kinetics of structural changes in the microcrystalline state. Received curve shape suggests that the lattice parameter follows a parabolic dependence. A value of 94.6 kJ.mol-1 is obtained for activation energy of the decomposition of the solid solution at lower temperatures which was explained with acceleration of the Si diffusion process, due to the defects in the structure of the aluminum matrix. In the case of high temperature annealing at 400-500°C the activation energy of the process is 135kJ.mol-1 which was explained with the decomposition of the supersaturated solid solution. Coarsening process can be devided in two stages. During the first stage the particles reach size of several tens of nm. During the second stage, the average size of the silicon phase is in the micronial area. The temperature efect requires special measures for reduction of the microstructure coarsening. One of the possible ways is an additional alloying which is object of a further investigation.

Published in American Journal of Mechanical and Materials Engineering (Volume 2, Issue 3)
DOI 10.11648/j.ajmme.20180203.11
Page(s) 28-32
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This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Rapid Crystalization, Microcrystalline Alloys, Aluminum-Silicon Alloys

References
[1] L. Katgerman, Rapidely solidified aluminium alloys by meltspinning, Material Science and Engineering:A, vol. 375-377, July 2004, pp 1212-1216
[2] E. J. Lavernia, J. D. Ayers, T. S. Srivatsen Int. Materials Reviews, 37, No 1, pp. 1-45, 1992
[3] V. S. Muratov, Peculiarities of structure formation and properties of rapidly solidifies aluminum alloys, Metal science and heat treatment of metals, No 5, p.31, 1997 (in russian)
[4] S. Yaneva, I. Peychev, N. Stoychev, D. Zidarov, G. Zlatev, N. Dyulgerov, AMTECH’93, Scientific conference “Progressive machinebuilding technologies, 17-19 May, 1993, Russe, Coleection of reports, Section 3 “Heat treatment and coatings, pp 209-215, 1993 (in bulgarian)
[5] M. van Royen, H. van der Pers, Th. De Keijser, E. J. Mitemeier, Mat. Sci. Eng. 96, p.17-25, 1987
[6] J. O. McCaldin, H. Sankur, Diffusivity and Solubility of Si in Al Metallization of Integrated Circuits, Appl. Phycs Letters, 19, No 12, pp. 524-527, 1971
[7] P. van Mourik, E. J. Mittemeijer, Th. H. de Keijser, On the Precipitation in rapidly solidified aluminium-silicon alloys, J. Mat. Sci.18, pp. 2706-2720, 1983
[8] N. Stoichev, S. Yaneva, P. Covachev, E. Momchilova, E. Vladkova, Influence of Strontium of Microcrystalline Structures in Al-Si Alloys, Int. J. of Rapid Solid., 9, pp. 33-44, 1995
[9] Shin-IchiroFujikawa, Ken-Ichi Hirano, Yoshiaki Fukushima, Diffusion of Silicon in Aluminium, Met. Trans. A, 9A, pp. 1811-1814, 1978
[10] S. Yaneva, N. Stojchev, P. Kovachev, N. Dyulgerov, I. Peichev, proc. Of the 8thIntena-tionalMetallutgy and Materials Congress, 6-9 June, Istanbul, p. 1055, 1995
[11] W. H. Hall, proc. Phys. Soc., 62A, pp. 741, 1949
[12] Z. Cai, R. Wang, C. Zhang, C. Peng, L. Wang, Journal of Materials Science: Materials in Electronics. Volume, 26, pp 4234–4240, 2015
[13] J. V. Goñi, J. M. Rodriguez-Ibabe, J. J. Urcola, Scr. Mater. 34 483–489, 1996
[14] Y. Birol, J. Alloy. Compd. 439, pp81–86, 2007
[15] ZhiyongCai, Chung Zhang, Richu Wang, ChaoqunPeng, KeQiu, Naiguang Wang, Progress in Natural Science& Materials International, 26 pp. 391-397, 2016
[16] Maftah H. Alkathafi and Awanikumar P. Pati, International Journal of Scientific & Engineering Research, Volume 4, Issue 11, November 2013
[17] Williams S. Ebhota and Tien-Chien Jen, Effect of Modification Technicques on Mechanical properties of Al-Si Cast Alloys, Chapter 4 of the book AluminiumAlloysRecent Trends in Processing, Characterization, Mechanical behavior and Applications, Edited by Subbarayan Sivasankaren, IntechOpen, 2017
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    Martin Lolov, Nikolay Dyulgerov, Stoyan Velev. (2018). Study Structure Formation of Microcrystalline Aluminum-Silicon Alloys Subjected to Compaction. American Journal of Mechanical and Materials Engineering, 2(3), 28-32. https://doi.org/10.11648/j.ajmme.20180203.11

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    ACS Style

    Martin Lolov; Nikolay Dyulgerov; Stoyan Velev. Study Structure Formation of Microcrystalline Aluminum-Silicon Alloys Subjected to Compaction. Am. J. Mech. Mater. Eng. 2018, 2(3), 28-32. doi: 10.11648/j.ajmme.20180203.11

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    AMA Style

    Martin Lolov, Nikolay Dyulgerov, Stoyan Velev. Study Structure Formation of Microcrystalline Aluminum-Silicon Alloys Subjected to Compaction. Am J Mech Mater Eng. 2018;2(3):28-32. doi: 10.11648/j.ajmme.20180203.11

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  • @article{10.11648/j.ajmme.20180203.11,
      author = {Martin Lolov and Nikolay Dyulgerov and Stoyan Velev},
      title = {Study Structure Formation of Microcrystalline Aluminum-Silicon Alloys Subjected to Compaction},
      journal = {American Journal of Mechanical and Materials Engineering},
      volume = {2},
      number = {3},
      pages = {28-32},
      doi = {10.11648/j.ajmme.20180203.11},
      url = {https://doi.org/10.11648/j.ajmme.20180203.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmme.20180203.11},
      abstract = {Microcrystalline structure of aluminum-silicon alloys is obtained by applaying high cooling rates (more than 10 sup>4K.s-1), which results in a highly non-equilibrum state in the form of suppersaturate solid solution. A product is obtained in the form of ribbons less than 100 μm thick. These fine ribbons are usually subjected to consolidationby cold isostatic compaction followed by hot extrusion at relatively high temperatures (above 400°C), in which phase transformations (decomposition of the supersatursted solid solution) and coarsening of the structure occur and this results in deterioration of the properties. The purpose of recent work is to study the structure formation at lower temperatures. These data will allow the development of technologies that save the finegrained two phase structureas much as possible after applied heat treatment action. The microstructures of the alloys are examined with a Reichert MeF2 optical microscope and the average area of the silicon particles (S, μm2) is determined as a measure of the structure dispersion. Particular stages in structural change are determined, both by X-ray analysis of crystal lattice parameters of the alluminium solid solution, and by the Perkin-Elmer DSC-2 Differential Scanning Calorimeter, with transient heating. X-ray tests are performed with a powder diffractometer DRON-3 (CuKαfiltered emission, scintillation registrtion, continuous recording on a chart band).The lattice parameter variation are used to examine the kinetics of structural changes in the microcrystalline state. Received curve shape suggests that the lattice parameter follows a parabolic dependence. A value of 94.6 kJ.mol-1 is obtained for activation energy of the decomposition of the solid solution at lower temperatures which was explained with acceleration of the Si diffusion process, due to the defects in the structure of the aluminum matrix. In the case of high temperature annealing at 400-500°C the activation energy of the process is 135kJ.mol-1 which was explained with the decomposition of the supersaturated solid solution. Coarsening process can be devided in two stages. During the first stage the particles reach size of several tens of nm. During the second stage, the average size of the silicon phase is in the micronial area. The temperature efect requires special measures for reduction of the microstructure coarsening. One of the possible ways is an additional alloying which is object of a further investigation.},
     year = {2018}
    }
    

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  • TY  - JOUR
    T1  - Study Structure Formation of Microcrystalline Aluminum-Silicon Alloys Subjected to Compaction
    AU  - Martin Lolov
    AU  - Nikolay Dyulgerov
    AU  - Stoyan Velev
    Y1  - 2018/10/12
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    N1  - https://doi.org/10.11648/j.ajmme.20180203.11
    DO  - 10.11648/j.ajmme.20180203.11
    T2  - American Journal of Mechanical and Materials Engineering
    JF  - American Journal of Mechanical and Materials Engineering
    JO  - American Journal of Mechanical and Materials Engineering
    SP  - 28
    EP  - 32
    PB  - Science Publishing Group
    SN  - 2639-9652
    UR  - https://doi.org/10.11648/j.ajmme.20180203.11
    AB  - Microcrystalline structure of aluminum-silicon alloys is obtained by applaying high cooling rates (more than 10 sup>4K.s-1), which results in a highly non-equilibrum state in the form of suppersaturate solid solution. A product is obtained in the form of ribbons less than 100 μm thick. These fine ribbons are usually subjected to consolidationby cold isostatic compaction followed by hot extrusion at relatively high temperatures (above 400°C), in which phase transformations (decomposition of the supersatursted solid solution) and coarsening of the structure occur and this results in deterioration of the properties. The purpose of recent work is to study the structure formation at lower temperatures. These data will allow the development of technologies that save the finegrained two phase structureas much as possible after applied heat treatment action. The microstructures of the alloys are examined with a Reichert MeF2 optical microscope and the average area of the silicon particles (S, μm2) is determined as a measure of the structure dispersion. Particular stages in structural change are determined, both by X-ray analysis of crystal lattice parameters of the alluminium solid solution, and by the Perkin-Elmer DSC-2 Differential Scanning Calorimeter, with transient heating. X-ray tests are performed with a powder diffractometer DRON-3 (CuKαfiltered emission, scintillation registrtion, continuous recording on a chart band).The lattice parameter variation are used to examine the kinetics of structural changes in the microcrystalline state. Received curve shape suggests that the lattice parameter follows a parabolic dependence. A value of 94.6 kJ.mol-1 is obtained for activation energy of the decomposition of the solid solution at lower temperatures which was explained with acceleration of the Si diffusion process, due to the defects in the structure of the aluminum matrix. In the case of high temperature annealing at 400-500°C the activation energy of the process is 135kJ.mol-1 which was explained with the decomposition of the supersaturated solid solution. Coarsening process can be devided in two stages. During the first stage the particles reach size of several tens of nm. During the second stage, the average size of the silicon phase is in the micronial area. The temperature efect requires special measures for reduction of the microstructure coarsening. One of the possible ways is an additional alloying which is object of a further investigation.
    VL  - 2
    IS  - 3
    ER  - 

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Author Information
  • Institute of Metal Science, Equipment and Technologies with Hydro- and Aerodynamics Centre “Acad. A. Balevski” Bulgarian Academy of Sciences, Sofia, Bulgaria

  • Institute of Metal Science, Equipment and Technologies with Hydro- and Aerodynamics Centre “Acad. A. Balevski” Bulgarian Academy of Sciences, Sofia, Bulgaria

  • Institute of Metal Science, Equipment and Technologies with Hydro- and Aerodynamics Centre “Acad. A. Balevski” Bulgarian Academy of Sciences, Sofia, Bulgaria

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